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MIG wire BOHLER Thermanit 25/09 CUT 1.0/15kg SuperDuplex

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MIG wire BOHLER Thermanit 25/09 CUT 1.0/15kg SuperDuplex

SKU:Thermanit 25/09 CUT 1,0/15
Manufacturer:BÖHLER
High-alloy MIG welding wire BÖHLER Thermanit 25/09 CuT with a diameter of 1.0 mm for welding super duplex steels. It features high strength and resistance to pitting, crevice and stress corrosion. Suitable for offshore structures, pipelines and chemical plants. 15 kg spool.
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Availability: To order
Price: 44,82 € without TAX
55,13 € incl. tax
 kg

BÖHLER Thermanit 25/09 CuT MIG Wire 1.0 mm / 15 kg / ER2594 / SuperDuplex (17582)

BÖHLER Thermanit 25/09 CuT MIG wire is a high-alloy solid welding wire designed for MIG/MAG welding of super duplex austenitic-ferritic stainless steels. Thanks to its high chromium, nickel, molybdenum and nitrogen content, with the addition of copper and tungsten, the weld metal provides high strength, good toughness and excellent resistance to pitting, crevice and stress corrosion cracking, especially in chloride-containing environments.

It is primarily used for welding super duplex steels EN 1.4410, 1.4501 and 1.4507, as well as for joining super duplex materials with austenitic stainless or carbon steels. It is suitable for the manufacture and repair of offshore and marine structures, process piping, pressure vessels, heat exchangers, and components for the chemical and petrochemical industries. The 1.0 mm diameter allows for more precise welding of thin and medium-thickness materials with good weld pool control. The 15 kg B300 spool is suitable for professional use in metalworking and industrial operations.


Main advantages:

  • High-alloy welding wire BÖHLER Thermanit 25/09 CuT for super duplex steels
  • Classification ER2594 / G 25 9 4 N L
  • Suitable for welding steels EN 1.4410, 1.4501 and 1.4507
  • High resistance to pitting and crevice corrosion in chloride environments
  • Good resistance to stress corrosion cracking and intergranular corrosion
  • High strength and good toughness of the weld metal
  • Addition of copper and tungsten for the required properties of the super duplex weld metal
  • Suitable for offshore structures, marine equipment and the chemical industry
  • Also applicable for selected dissimilar joints of super duplex and austenitic steels
  • Diameter 1.0 mm for precision welding and good weld pool control
  • Operating temperature of the weld metal approximately –50 °C to +220 °C according to technical data

Classification:

Standard / DesignationClassification
AWS A5.9 / SFA-5.9ER2594
EN ISO 14343-AG 25 9 4 N L
W.Nr. / material number≈ 1.4501
Filler material typeSolid high-alloy super duplex welding wire
Welding processMIG/MAG

Parameters
Product type:High-alloy super duplex MIG/MAG welding wire
Manufacturer:BÖHLER Welding – voestalpine
Designation:Thermanit 25/09 CuT / ER2594 / G 25 9 4 N L
Surface Treatment:Smooth, uncoppered surface
Material designation:ER2594 / approx. 1.4501
Wire diameter:1.0mm
Coil type:B300
Welding process:MIG/MAG (135 with active gas)
Shielding gas:M12 with max. 0.5% CO₂; Ar + 30% He + 0.25% CO₂
Welding current:100–220 A (approx.)
Voltage:17–27 V (approx.)
Polarity:DC+ (electrode on the positive terminal)
Preheating of thicker materials:Generally not required; depending on the base material. Temperature between layers max. 100 °C
Suitable materials:EN 1.4410, 1.4501, 1.4507, 1.4462; UNS S32750, S32760, S32550, S32205 and selected dissimilar joints
Application:Offshore structures, marine equipment, piping, pressure vessels, heat exchangers, chemical and petrochemical industry
Approvals:TÜV (19525) according to BÖHLER technical data sheet from 09/2023
Weight:15 kg
Packaging type:Coil
Quantity:1 pc
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